Rm-materials-handling WIRE ROPE HOISTS Service Manual de usuario Pagina 128
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- SOLUCIÓN DE PROBLEMAS
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Valorado. / 5. Basado en revisión del cliente
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
128/130
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
9 Lubricants
9.1 Lubricant types
! Use of a low-grade or incompatible lubricant can damage the gearing or bearings. Use only
the original lubricants recommended by the manufacturer.
Usage Installation Trade name and number Type Operating
temperature ºC
Operating
temperature ºF
Hoisting gears Factory installed Mobilux EP 004 -30…+120 -22…+248
(GEN1, GEN2 and Alternative Shell Alvania GC -15…+80 +5…+176
GEN3 series) Alternative Shell Alvania EP00 -15…+80 +5…+176
Travelling gears Alternative Shell Tivela Grease GL00 Synthetic -30…+130 -22…+266
Alternative Neste Center Grease 00 EP -35…+100 -31…+212
Alternative Castrol EPL 00 -35…+100 -31…+212
Alternative MOBILITH SHC 007 Synthetic -50…+230 -58…+446
Hoisting gears Factory installed Mobil SHC 632 Synthetic -35…+100 -31…+212
(GEN4 series) Alternative Neste Vaihteisto S 460 EP Synthetic -30…+100 -22…+212
Alternative Shell Omala HD 460 Synthetic -25…+130 -13…+266
Bearings Factory installed Mobilith SHC460 Synthetic -40…+235 -40…+455
Couplings Alternative Shell Albida Grease PPS Synthetic -30…+150 -22…+301
Alternative Neste Synlix Synthetic -40…+150 -40…+301
Alternative Castrol S Synthetic -40…+140 -40…+284
Ropes Alternative Shell Tellus 32 - -
Alternative Bel Ray Wire Rope Lubricant - -
Alternative Bel Ray 6 in 1 Fluid - -
Alternative Brilub 50 - -
Open transmissions Factory installed Almagard 3752 -40…+250 -40…+482
Drum rim gear Alternative Shell Albida GC -40…+120 -40…+248
Alternative Neste Avora -30…+150 -40…+301
Factory installed lubricant is being used unless otherwise specified by the customer.
# If the transmission oil has to be topped up, make sure that the lubricant being added is compatible.
If transmission oil has to be replaced, flush out the gearbox before filling up.
If the hoist is operated for long periods in extremely cold conditions (colder than -25 ºC/-13 ºF) or
extremely hot conditions (hotter than + 55 ºC/+131 ºF), it is recommended that a synthetic lubricant is
used.
Lubricant Almagard 3752 is manufactured by Lubrication Engineers Inc.
- SERVICE MANUAL FOR HOIST 1
- # Caution 7
- 3 Safe operation 8
- 3.4 Safe working principles 9
- 4 Hoist manufacturer 13
- 4.3.1 Spare parts 14
- 5.4 Fixed Hoist 21
- 5.5 Machinery Hoist 24
- 5.6 Trolley buffers 25
- 5.6.1 Service 25
- 5.7 Hoisting machinery 25
- 5.7.1 Service 25
- 5.7.2 Assembly 25
- 5.8 Hoisting gearbox 30
- 5.8.1 Service 31
- 5.8.2 Assembly 31
- 5.9.1 Service 32
- 5.9.1.1 Hoisting motor 32
- 5.9.1.2 Brake 33
- 5.10 Second brake 34
- 5.12 Manual crank 36
- 5.12.4 Assembly 37
- 5.13.1 Service 38
- 5.14.1 Service 39
- 5.14.2 Assembly 40
- 5.14.3 Adjustment 41
- 5.14.4 Fine adjustment 42
- 5.15.1 Service 43
- 5.15.2 Assembly 44
- 5.15.3 Adjustment 45
- 5.18.1 Service 49
- 5.19 Travelling machinery 50
- 5.19.1 Service 52
- 5.19.1.1 Traveling motor 52
- 5.19.1.2 Traveling gearbox 52
- 5.19.1.3 Traveling brake 52
- 2 178 6 5 4 3 53
- 10 11 12 53
- 5.22 Inverter for travel 56
- 5.23 Rope drum 58
- 5.23.3 Drum wear inspection 59
- 5.24 Rope guide 61
- -> 10.2004 67
- 5.25 Rope clamps 68
- 5.25.1 Service 68
- 5.26 Drum Brake 68
- 5.26.1 Holding Brake 69
- 5.26.2 Service 69
- Overspeed Brake 70
- 5.26.5 Service 71
- 5.28 Rope anchorage 76
- 5.28.1 Service 77
- 5.28.2 Assembly 78
- 5.29.1 Service 87
- 5.29.2 Hook block assembly 88
- 5.30 Wire rope 94
- 5.30.1 Wire rope structure 94
- 5.30.2 Service 95
- 5.30.2.2 Discard criterias 95
- 5.30.3 Assembly 98
- 5.31 Overload protection 99
- 5.31.1 Service 100
- 5.32.1 Service 102
- 5.33 Load signal amplifier 103
- 5.33.1 Adjustment 103
- 6 Installation 105
- 6.3 Low headroom trolley 107
- 6.3.1 Outfitting the hoist 108
- 6.4.1 Outfitting the hoist 109
- 6.4 Double-girder trolley 109
- 6.5 Normal headroom trolley 110
- 6.5.1 Straight beam 110
- 0,1-0,2 mm 111
- 6.5.3 Outfitting the hoist 112
- 6.6.1 Straight beam 113
- 6.6.2 Curved beam 115
- 6.6.3 Outfitting the hoist 116
- 6.7.1 Outfitting the hoist 117
- 6.8.1 Outfitting the hoist 117
- 7 Commissioning 119
- 8 Maintenance 122
- 8.4 General Overhaul, GO 126
- 9 Lubricants 128
- 9.2 Lubricant quantities 129
- 10 Troubleshooting 130
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