Rm-materials-handling WIRE ROPE HOISTS Service Manual de usuario Pagina 5
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- SOLUCIÓN DE PROBLEMAS
- MARCADORES
Valorado. / 5. Basado en revisión del cliente
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
5/130
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
1 Major update history (only in English)
Section Description Date Handled by
Hook operated control
limit switch
Construction of hook operated control limit switch
added.
26.8.2004 KHHJII
Second brake Construction and service of second brake, brake
release and manual crank added.
23.9.2004 KHHJII
Rope guide Construction of rope guide added (ø 608 mm). 9.12.2004 KHHJII
Lubricant volumes, travel
gears
Lubricant volumes for larger trolley gears added. 11.1.2005 KHTJPU
Wire rope Rope inspection criterions changed (minimum
wire brakes).
13.1.2005 KHHASI
Drum brake Construction and service of drum brake added. 28.2.2005 KHHJII
Installation of normal
headroom trolley
Installation instructions for normal headroom
trolley added (Drum size 608 mm).
20.4.2005 KHHJII
Installation of double
girder trolley
Checks of trolley buffers during installation
added.
10.5.2005 KHJII
Rope drum service Check of free rotation. Replacement of axial
locking part. (Drum size 303/355/406 mm)
10.5.2005 KHHASI
Recommended
tightening torques
Replacement of self locking nuts (Nyloc). 10.5.2005 KHHASI
Maintenance interval
table
Inspection interval of hoisting machinery and
coupling changed. Inspection interval for drum
brake added.
10.5.2005 KHHJII
Hoisting machinery,
service
Inspection and replacement of coupling clarified. 10.5.2005 KHHJII
Trolley buffers Trolley buffer inspection instructions added. 10.5.2005 KHHJII
Wedge housing,
assembly
Replacement of split pin. 18.5.2005 KHHJII
Lubricants Lubricant type for couplings changed. 25.5.2005 KHTJPU
Commissioning Inspection of rope anchorage 13.9.2005 KHHJII
Lubricants Lubricant type and volumes for hoisting gears
(GEN4) changed.
21.9.2005 KHTJPU
Rope anchorage Drawings updated. 29.9.2005
Hook-block, rope reeving
and return sheaves
Hook forging dimensions updated.
5.10.2005
Installation, Normal
headroom trolley
Straight beam heading added. Curved beam
instructions added.
9.12.2005
Hoisting motor and brake Hoisting brake details updated. 9.12.2005 KHMJER
Construction, Rope
guide
Drawings updated. 10.1.2006
Construction
- Low Headroom
Trolley Hoist
- Hoisting limit
switch Drum size
243 mm
New hoist size added (drum diameter 243 mm) 13.1.2006 KHHJII
- SERVICE MANUAL FOR HOIST 1
- # Caution 7
- 3 Safe operation 8
- 3.4 Safe working principles 9
- 4 Hoist manufacturer 13
- 4.3.1 Spare parts 14
- 5.4 Fixed Hoist 21
- 5.5 Machinery Hoist 24
- 5.6 Trolley buffers 25
- 5.6.1 Service 25
- 5.7 Hoisting machinery 25
- 5.7.1 Service 25
- 5.7.2 Assembly 25
- 5.8 Hoisting gearbox 30
- 5.8.1 Service 31
- 5.8.2 Assembly 31
- 5.9.1 Service 32
- 5.9.1.1 Hoisting motor 32
- 5.9.1.2 Brake 33
- 5.10 Second brake 34
- 5.12 Manual crank 36
- 5.12.4 Assembly 37
- 5.13.1 Service 38
- 5.14.1 Service 39
- 5.14.2 Assembly 40
- 5.14.3 Adjustment 41
- 5.14.4 Fine adjustment 42
- 5.15.1 Service 43
- 5.15.2 Assembly 44
- 5.15.3 Adjustment 45
- 5.18.1 Service 49
- 5.19 Travelling machinery 50
- 5.19.1 Service 52
- 5.19.1.1 Traveling motor 52
- 5.19.1.2 Traveling gearbox 52
- 5.19.1.3 Traveling brake 52
- 2 178 6 5 4 3 53
- 10 11 12 53
- 5.22 Inverter for travel 56
- 5.23 Rope drum 58
- 5.23.3 Drum wear inspection 59
- 5.24 Rope guide 61
- -> 10.2004 67
- 5.25 Rope clamps 68
- 5.25.1 Service 68
- 5.26 Drum Brake 68
- 5.26.1 Holding Brake 69
- 5.26.2 Service 69
- Overspeed Brake 70
- 5.26.5 Service 71
- 5.28 Rope anchorage 76
- 5.28.1 Service 77
- 5.28.2 Assembly 78
- 5.29.1 Service 87
- 5.29.2 Hook block assembly 88
- 5.30 Wire rope 94
- 5.30.1 Wire rope structure 94
- 5.30.2 Service 95
- 5.30.2.2 Discard criterias 95
- 5.30.3 Assembly 98
- 5.31 Overload protection 99
- 5.31.1 Service 100
- 5.32.1 Service 102
- 5.33 Load signal amplifier 103
- 5.33.1 Adjustment 103
- 6 Installation 105
- 6.3 Low headroom trolley 107
- 6.3.1 Outfitting the hoist 108
- 6.4.1 Outfitting the hoist 109
- 6.4 Double-girder trolley 109
- 6.5 Normal headroom trolley 110
- 6.5.1 Straight beam 110
- 0,1-0,2 mm 111
- 6.5.3 Outfitting the hoist 112
- 6.6.1 Straight beam 113
- 6.6.2 Curved beam 115
- 6.6.3 Outfitting the hoist 116
- 6.7.1 Outfitting the hoist 117
- 6.8.1 Outfitting the hoist 117
- 7 Commissioning 119
- 8 Maintenance 122
- 8.4 General Overhaul, GO 126
- 9 Lubricants 128
- 9.2 Lubricant quantities 129
- 10 Troubleshooting 130
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